Explore by automation layer
Manufacturing automation spans four interdependent layers. Click each layer to explore the specific solutions, technologies and outcomes relevant to your role.
Cobots & Robotic Integration
Cobot and robotic integration on assembly and packaging lines. AGV and AMR fleet orchestration for material movement. Pick-by-light and pick-by-voice workstations for human-assisted precision.
Vision Systems & Quality Stations
Automated quality stations with AI-driven vision systems for weld, paint, dimensional and surface inspection. Closed-loop process control on stamping, casting and injection moulding.
CNC Optimisation & Line Balancing
AI-driven Computer Numerical Control optimisation. Automated material-replenishment loops between warehouse and line-side. Cycle times reduce, scrap rates fall and operator strain drops.
Anomaly Detection on the Line
Edge AI anomaly detection on torque, temperature, vibration and pressure signals. Automated non-conformance documentation aligned to IATF traceability. Defect escape rates fall sharply.
PLC & SCADA Orchestration
Multi-plant PLC and SCADA orchestration under a unified control architecture. Recipe management and electronic batch record automation for process industries.
OT Cybersecurity (IEC 62443)
OT-network segmentation and security automation aligned to IEC 62443 standards. Protecting critical industrial assets from cyber threats without disrupting operations.
Predictive Maintenance
Predictive maintenance for critical assets — turbines, presses, robots, conveyors, compressors. 20–30% reduction in unplanned downtime through condition-based monitoring.
Energy Management (ISO 50001)
Energy-management automation per ISO 50001. Automated changeover sequencing and closed-loop energy control reduce emissions intensity measurably.
ERP ↔ MES Integration
Automated work-order release from ERP to MES. Automated production-schedule optimisation with real-time constraint handling and priority sequencing.
Traceability & Audit Packs
Automated traceability across batches and serials. Auto-generated audit packs for IATF, FDA, MDR and similar regulatory frameworks. Full chain-of-custody visibility.
EDI & Supplier Portal Automation
Automated supplier-portal updates and EDI exchanges with customers and logistics partners. Quality-record creation and regulatory filings fully automated.
Quality Record Automation
Automated quality-record creation linked to production events. Supplier quality integration and non-conformance workflows aligned to IATF / ISO traceability standards.
Unified Plant Historian
Automated data capture from PLCs, sensors, IIoT gateways, vision systems and operator inputs. A single source of truth replacing spreadsheets across the plant.
Real-Time OEE & FPY Dashboards
Live OEE, FPY and downtime dashboards. Line-balancing and bottleneck visualisations. ~5 to 12 bps lift in Overall Equipment Effectiveness.
Energy & Emissions Dashboards
Quality-correlation analytics, energy-and-emissions dashboards for converged ESG reporting. Emissions intensity tracked and reduced through closed-loop control.
AI Operations Reports
AI-generated daily and shift operations reports. Plant managers move from manual reviews to live intelligence — enabling faster decisions with audit-grade data.
Measurable outcomes
Benefits
~5 to 12 bps lift in Overall Equipment Effectiveness
20–30% reduction in unplanned downtime through predictive maintenance
Significant drop in defect escape and warranty cost
Full IATF / ISO traceability with auto-generated audit packs
Energy and emissions intensity reduced through closed-loop control
Value to Customers
Direct lift in plant margin through higher OEE and lower scrap
Reduced warranty exposure
Faster new-model and new-product introduction
Converged ESG and emissions reporting; safer plants through automated EHS workflows
Ability to scale new lines and new plants on a repeatable template
Manufacturing 5.0 is a four-layer discipline
The manufacturing leaders of the next decade will not be those with the most robots. They will be those who have systematically automated all four layers — process, IT, OT and data — under one operating model, one cybersecurity posture and one set of audit-grade traceability standards. Anything less leaves automation as a collection of point solutions that the plant cannot scale, the CIO cannot secure, and the auditor cannot certify. alticdigital industrialises the four-layer model — anchored in the ISSPL group’s industrial-inspection heritage.
Where this matters most
Let’s automate your manufacturing operations
From shop-floor robotics to plant-wide data visualisation, our team is ready to industrialise your manufacturing automation.
50+ Years of Industrial Assurance
alticdigital is the technology subsidiary of ISSPL — a classification and certification group with five decades of industrial-inspection heritage. Every solution we deliver inherits this culture of rigour, traceability and audit-grade quality.